If you want to buy one of these pullers, contact Tom Warner at: 3692 Hogan Road |
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$200 price includes the split rings, OTC927 attchments and postage anywhere in the U.S.
Finally got time to check on producing a good wheel puller/installer for the front wheel bearings. I have a friend that has a large machine shop full of CNC machines and have talked him into doing them for me. The set will be very close to the Winterfeldt set if any of you have seen it. I have found a source for the OTC 927 bearing puller for $75 + postage (maybe cheaper in quantities of 10 or more), and already have ordered one and it is nice. This is a very rugged unit and can be used to pull harmonic balancers etc also. The rest of the tool set consisting of three pieces, split collar, small insert for pulling the bearing and another tapped insert for reinstalling the bearing. From our preliminary discussions he can make the three pieces for about $100 to include black coating to prevent rust. That would put the total bearing removal tool at less than $200 including postage.
If I can get 9 others to buy I will place an order with him
for 10 units. Anyone still interested?
1-27-99
I went to the web site http://www.california.com/~eagle/, ,and
looked at the Thoma tool and have to tell you I was not impressed.
It is to complicated (2 many pieces) and entirely hand made and
welded together. I am not trying to knock it by any means. It
works. I like something simple and one that I can take with me
and use, and that is very strong. The Winterfeldt tool in my opinion
is much superior to the Thoma tool in that respect. Winterfeldt
was smart in using the OTC 927 puller as the center of his bearing
puller, it is rugged.
If you have a copy of the GMC motorhome News, June 1996 number
8, pages 8-11 features an article on front bearing removal and
uses the Winterfeldt tool.
The OTC puller that it uses exerts up to 7 1/2 tons of force.
Far exceeding anything you will ever need and far heavier than
the Thoma tool. In addition it can be used to remove the harmonic
balancers and other things.
The winterfeldt tool is simple and anyone can use it the first time. No color coded parts, no trying to figure out how to set it up. I do not have a Winterfeldt tool so can not copy it exactly. I do have a unit almost exactly like it that a club member machined and it is very nice. The difference is that I will have all of the parts black coated to prevent rust.
I am going to have one made for me, I am not trying to sell them to make money (they will be sold at my cost), just offering to have one made for other owners of the GMC at a cost that absolutely cannot be beat. You will be getting a $550 puller for under $200. Any number less than 10 units will cost me $375 for the split ring and two adapters and then $75 for the OTC puller. Your choice.
If anyone wants a set I have to make a decision soon. Send
me your name and a firm committment. This unit is mandatory if
you service you own wheel bearings.
1-27-99
Front Wheel Bearing Puller
I just did my front wheel bearing using Ken Thoma's ($500.00)
Puller set. Just a piece of cake, not complicated at all. Don't
know why anyone would worry about strength of his tool design.
They have been used for many years w/o failure. People talk about
7 to 10 ton press required is way out in left field. If every
thing is square, not much force is required to remove or install
using Ken's method w/impact tool. More damage will be done with
high forces than impact tool concept. Thoma's tools are great.
He has my confidence w/o question.
(Duane Simmons)
1-27-99
Just received two e-mails from the mailing list that says there
is to much controversey over the winterfeldt bearing puller. I
am puzzled at what motivated the comments.
From what I remember the front wheel bearing maintenance is the number 1 topic over the last several months.
Am I mistaken in believing that this is a forum for one GMC owner to help another? Are we all looking at performing maintenance on our coaches so that they run trouble free for long periods of time? Are we looking at better and cheaper ways to perform the maintenance on our Front wheel bearings every 25K miles and hopefully learn to do it ourself,do it right, or at least understand how to do it so we don't get ripped off by an unscrupulous repair shop?
How many of you can personally afford the $500-$550 for a bearing puller to do the job right. Almost every GMC owner that I have talked to would like to have a puller of their own. This is not a contest to see which bearing puller is the best. I have access to the technology and machines to produce one for us. I have offered to help others to get a first class puller for $200 or less.
How do others feel? Are we willing to stop this kind of interchange?
1-28-99
I do not have a set of Winterfeldts tools, have never seen them
except in the GMC Motorhome news, AND AM NOT COPYING THEM! I see
no problem with the set I am having manufactured by a friend.
I am not going into business. Does that mean that GM should stop
making cars since Ford was first?
At 06:58 PM 1/28/99 -0500, you wrote:
The need for one while travelling brought up an interesting thought.
Most of these tools seem to be designed in such a way that the
bearing almost needs to be in perfect condition to use the tool
(ie to keep it straight, to catch the race, etc).
This requirement is fine when the tool is used for its intended
purpose (preventative replacing/greasing). I would expect that
if the tool were used during travel, however, that the bearing
would have failed or at least started to fail. I wonder how effective
these tools would be with a partially/totally failed bearing.
Anyone have any experience with this?
The bearing tool that I am suggesting will either pull it off
or break it.
1-28-99
Guys you have to understand that the Thoma and Winterfeldt tools
are handmade one at a time. That is what makes them expensive.
I talked to Darryl Winterfeldt and he told me that he is lucky
to sell 2 a year.
I am luck enough to have a friend with 20 CNC machines and everything one could want to make parts. Ij addition I can buy tools at a large discount. The OTC puller by itself is at the lowest $115 anywhere. I get it for $75 Plus shipping.
I have no intention of going into business and competing against anyone. I am willing to furnish them to the members of this thread for exactly what they cost me, $75 plus $5 shipping plus the machining and a little to cover the cost to ship the whole shebang to each person. If Winterfeldt wants them thats OK also. If he gives me one of his split rings and the adapters I will have it copied exactly and than will let him buy as many as he wants for less than he can make them.
We all have a common problem. We want the tools but don't have
the big money to pay for them. We are doing each other a favor
because of our common
bond the GMC Motorhome.
1-30-99
The OTC 927 puller. It is not a 7 1/2 ton puller. It is a 10 ton
puller. specification are: max reach 8 1/4"(thats the lenght
that it will pull a bearing off the hub and press it back), spread
of the legs (each 6 3/4" long and will fit the split rings),
2 1/8 to 7 1/4", main screw size 3/4"-16X12", first
1/2" is threaded 5/8"-18. Puller weighs 7 1/2# by itself.
The split rings and adapters will weigh about the same. This is
a very rugged unit.
2-4-99
This thing has gotten larger than I ever expected. Where I originally
thought that it would be difficult to get 10 people to buy a puller
so I could get the price down to a reasonable level, there are
now 35. Can we reach 50?????
Someone is sure missing the boat not catering to this market. makes me think of what Lee Iacocca said to the unions some years ago. I have plenty of $20 an hour jobs. I got no $35 an hour ones.
I don't know if I should assume this but here goes. I think that there are a lot of people that want to service their coaches the right way. However price can sometimes get in the way. If each of these people bought some other puller it would cost over $17,500 for the 35 sets. Together we have a lot of purchasing power and have got the total price to less than $7000, maybe a lot less.
Anyway you look at it patricks site has saved us over $10,000. That will buy everyone a lot of parts.
And lastly please no one send me any money until I have all of the details worked out. I still want to get a new prototype built with the changes I want and make sure that it works perfectly.
2-24-99
From my experience with the toronado front end, the number of
individuals and garages that had the proper seal drivers, bearing
removers and reinstallation equipment was 0. Few understood how
to properly install a seal, what it did and the proper depth to
install it.the large socket is the primary tool of choice when
installing new bearings and seals, sometimes with a press but
more times with a hammer. Ring a bell with anyone? I have to admit
that I did it that way at one time because I didn't know any better.
I witnessed mechanics using a bearing packer tool that was air powered, brought from under a work table, with greasy hands that attracts sand like a magnet. In addition the tool was covered with dust and probably contaminated with sand from the floor and than pack grease in a new bearing with it. I would never, never, never,recommend the use of such a tool to pack bearings. It only takes a few grains of sand in the grease to destroy a bearing fast.
This was my motivation for having the proper bearing puller and reinstaller manufactured at a reasonable price, so the bearings can be installed and removed correctly by anyone. Everyone that is going to service their own front ends needs a seal driver and heads for it very economically bought from J.C. Whitney or Summit.
Bottom line is when you install new bearings in your front end, clean everything carefully before you start and don't do anything that could possibly introduce dirt into the bearing, knuckle or hub. Use clean fresh grease and always handle it with clean hands, and keep the grease stored in a closed container high off the floor. Keep the floor covered with a heavy piece of cardboard or something similar so dirt can't be picked up by accident. I even wet the floor down.
I think that the main cause of bearing failure in our coached
can be traced to wrong bearings, incorrectly installed with the
incorrect grease, and contaminated. Take your pick. I think if
we all install new bearings using this procedure we can forget
about bearing failures.
5-7-99
The axial clearance of the bearing is marked on the spacer that
fits between the two bearings. It should read .095" of clearance,
and will be hand written since it is measured for each specific
set of bearings.For this reason, do not mix up the bearings pieces
(outer bearing set, spacer, and inner bearing set)anything less
is to tight unless you know how to calculate or measure the axial
clearance AFTER you press the bearings on the hub AND insert it
in the knuckle.
Why is that important you ask. Good question. The outside of the hub should measure from 2.0015" to 2.0020". The inside diameter of the bearing that I have, measures 1.970". If I were to press that bearing on a hub with maximum outside dimension of 2.0020" there would be a.032" interference fit. Thats pretty tight and would reduce the axial clearance of the bearing by some amount. How much? I don't really know, however the cinnabar engineers have run tests on the various bearings with maximum and minimum dimensions for both the hub, knuckle and bearing and decided that in the worst case of each, an axial clearance of .095" is the minimum clearance that can be safely used.
Bottom line. I thrust their engineering expertise and chose
to follow their recommendations. If you have the expertise to
measure each dimension (hub, knuckle, each bearing, and know how
to calculate the interference bearings fit that results from different
dimensions, go for it. I don't have the time yet.
5-8-99
In my opinion, the purchase of a front wheel bearing puller is
one of the most sensible purchases you can make, whether you are
doing the work on your own coach or having someone else do it.
Very, very few individuals or shops have the proper tools to remove
and reinstall the front wheel bearings correctly. I have seen
shops use cold chisels taking bearings off the hubs or Toronados
(it works but one careless slip can ruin your hub), use a torch
to melt it off (careless use of to much heat could change the
grain structure of the hub material and weaken it). Why take a
chance? If you have your hubs serviced by someone else, buy the
puller and let them use it.If you also buy a copy of the June
1996 issue of GMC motorhome news than he will have a step by step
procedure to follow complete with picutes.
Netters have gotten together and are having the wheel pullers manufactured for a complete cost of $180 a set. You will never wear it out.
I do not live close to any of the GMC Motorhome Service Facilities,
and no one in my area has the tools and the capability to replace
my front wheel bearings. The GMC Motorhome Maintenance Schedule
calls for their replacement every 25,000 miles, but the X-7525
Maintenance Manual says that special tools are required.
The Kent Moore tools listed in the maintenance manual are no longer
available, and the Oldsmobile and Cadillac dealers in my area
either can't find them or never had them. Can you tell me where
to get the tools and how to do the job? Can you suggest a reasonable
alternative short of driving to Sandusky, Michigan?
Finding a competent service facility that is properly equipped
to replace front wheel bearings on a GMC Motorhome has always
been a problem, Kevin. That is one of the reasons for failures.
If the proper parts and procedures aren't used, the end result
is generally unsatisfactory. Furthermore, the front wheel bearings
have to be removed to replace the front disc-brake rotors, and
most brake shops do not have that capability either.
The Kent Moore tools shown on page 3A-10 of the X-7525 Maintenance
Manual were superseded with the tools shown on page 3A-11 of the
X-7725 Maintenance Manual Supplement and in Service Bulletin 76-IM-15.
However, these tools disappeared a long time ago. Many of them
broke, including a set purchased by Darrel Winterfeldt of Longmont,
Colorado.
At the time, Winterfeldt was a tool engineer for IBM Corporation.
Instead of replacing his broken tool, he designed a heavy-duty
puller ring that will remove bearings that would break the Kent
Moore J26559 puller ring. The Winterfeldt puller ring uses an
Owatonna 927 puller that is used in many shops to remove harmonic
balancers and other parts. This eliminated the need for the Kent
Moore J8433 puller-bar assembly.
To add to the utility of the Owatonna 927 puller, Winterfeldt
designed a pilot plug that is inserted in the spline hole in the
hub and allows the puller to press a new bearing on the hub. This
latter feature totally eliminates the need for a bearing press,
and it permits a user to remove and replace front wheel bearings
just about anywhere, using the tire and wheel assembly laid flat
as a workbench!
The Winterfeldt puller ring, center pad and spline-hole pilot
plug sells for $420. The Owatonna 927 puller can be purchased
from any quality tool store or with the Winterfeldt tools for
$85.To obtain these tools write Winterfeldt, 5468 Gunbarrel Road,
Longmont, Colorado 80503; telephone 303-530-4995.
Once you have the proper tools to remove and replace the front
wheel bearings, the job is not difficult, but it is a bit time
consuming. First, expose the axle nuts on both sides of the motorhome
by removing the wheel covers and the chrome dust covers, if applicable.
Remove the cotter keys and loosen the axle nuts with a 3/4-inch
drive socket wrench.
Block the rear wheels and raise the motorhome so the front wheels
are just off the ground. Install safety stands and remove the
front wheels. Doing one side at a time, remove the front brake
caliper and tie it to the upper control arm with a piece of wire
so it does not hang on the front brake hose.
Remove the three bolts holding the triangle-shaped retainer to
the knuckle. An older Craftsman 1/2 by 9/16 box wrench has just
the right angle to remove these bolts. Let the bolts drop and
retrieve them when the hub is removed.
Loosen the axle nut until it almost comes off. Attach a plate
across two stud bolts on the hub, and use a slide hammer to remove
the hub as shown on page 3A10 of Maintenance Manual X-7525 or
X-7725. In most cases the hub will bang out to the axle nut and
can be removed by hand when the nut is removed. However, on rare
occasions, the ball joints and outer tie-rod end may have to be
loosened, and the entire hub and knuckle assembly will have to
be removed.
Once the hub has been removed from the knuckle, lay one of the
wheels fiat on the floor outside up and mount the hub on the wheel
with the bearings up. Use two lug nuts finger tight to secure
the hub to the wheel. With your thumbs or a prying tool, push
the old 401024 outer seal down against the retainer. Install the
puller ring in the opening between the seal and the bottom of
the bearing. The ring should clamp without binding.
Attach the Owatonna puller to the puller ring and pull the bearing
off the hub. Remove the seal and the retainer.
Clean the hub and the female spline and measure the hub. The hub
should not be tapered or have a step in it. It is a ground dimension
and should uniformly measure 2.0015 to 2.0020 inches. If it is
tapered, has a step in it or is smaller than 2.0015 inches, it
should be replaced with a new 701998 hub.
Inspect and measure the brake rotor. If necessary, have it machined
or replace it. Now is the time, because the bearings get in the
way.
Take a break and use a 3/8-16 NC tap to chase the retainer-bolt
threads m the knuckle. Clean the retainer bolts on a wire-brush
wheel so they will virtually jump into their holes. They are very
hard to reinstall unless you have long fingers!
While you are working on the knuckle, inspect the CV boot and
consider replacing it and re packing the CV joint. Again, now
is the time, because many of the boots are very old and they are
easy to replace when the hub has been removed.
Remove the old 401026 inner seal from the knuckle and clean the
knuckle and the male axle spline. Inspect the knuckle for grooves
and steps. If it appears to have been damaged by a bad bearing,
replace it with a new 700830 (NH) or 700831 (LH) knuckle. The
knuckle should uniformly measure 3.2510 to 3.2525 inches. A knuckle
bore can be 0.0015 inches out of round if the average diameter
is within the tolerance. However, the minimum diameter must not
be less than 3.2510 inches. Knuckle measurements are best made
with a three-point, cylinder bore measuring tool when the axle
shaft is not in the way.
If the knuckle has been removed, a new 401026 seal can be installed
from the back side of the knuckle. However, the knuckle is not
usually removed and the seal is more difficult to install through
the bearing cavity. Maintenance manuals X-7525 and X-7725 show
the seal being installed using Kent Moore tool J26485, which is
no longer available.
While many GMC Motorhome owners have used old spacers and other
tools to insert a new 401026 seal, a properly sized aluminum cylinder
with a reduced diameter on one end does the best job, and it will
not damage the seal. Furthermore, when inserting the seal through
the bearing cavity, it must be inserted beyond the bearing stop.
It must be inserted so the back of the seal is almost flush with
the back side of the knuckle. Otherwise it will not ride on the
face of the CV joint and keep dust and water out of the bearing.
The 401026 seal has two lips. They both must be lubricated and
they both must be in contact with their sealing surfaces when
the job is completed.
Carefully unpack a new 12351677 bearing set. Note that each bearing
has a number and one of the cones and cups have the letter A after
the number. This numbering system should prevent a cone from being
installed in the wrong cup so the bearing match will be maintained.
Pressure-pack each bearing in the set with GM high-temperature,
disc-brake bearing grease, part number 1051344 or equivalent.
Reassemble the bearing set and prepare it for the hub.
Clean and install the retainer on the hub with its opening up.
Debur the outer edge of a new 401024 seal with a file and lightly
grease its lip. Install the seal on the hub with its opening up
and push it down to the retainer. Press the bearing set on the
hub until it bottoms on its stop. Remove the pressing tool, and
pull the 401024 seal up until it contacts the bearing.
Install the hub in the knuckle. It will usually push in, but sometimes
it needs to be encouraged with a 2 x 4 block and a small mallet.
Pull the axle shaft through and install the axle washer and nut.
Tighten the nut but do not try to apply torque until the wheels
can be partially lowered.
Install the three retainer bolts and keep a civil tongue! Install
new disc-brake pads if needed and reinstall the brake caliper.
If new brake pads are installed, make sure that new metal bushings
and silicone rubber grommet are used and thoroughly lubricated
with the grease supplied. These parts allow the caliper to float
and make the pads wear evenly.
After doing both sides, install the front wheels, remove the safety
stands and partially lower the front end so the wheels will resist
turning. Torque the axle nuts to 140 ft-lbs and attempt to install
a new, properly sized cotter pin. If a slot in an axle nut does
not line up with one of the two holes in an axle shaft, tighten
the axle nut until a slot lines up with a hole. Final torque should
not exceed 280 ft-lbs.
Install the chrome dust covers and the wheel covers if applicable.
Completely lower the front of the motorhome and remove the blocks
from the rear wheels.
Finally, can I suggest a reasonable alternative short of driving
to Sandusky, Michigan? The answer is yes. If you don't want to
invest in the tools but you or your local mechanic can remove
the hubs or the hub and knuckle assemblies, put them in a box
for UPS shipment. Telephone the nearest GMC Motorhome Service
Facility listed on page 14 and arrange to have the bearings replaced.
UPS delivers hubs to Sandusky every day, and we charge one shop
hour to replace the bearings on two hubs. The suggested list price
for the 12351677 bearing set and a 401024 and a 401026 seal is
$80 per side. A typical bill is $205 plus shipping. If the hubs
or rotors need to be replaced and you have not so indicated, the
Service Facility will contact you with a revised estimate. The
turnaround time is usually one day. If new hubs, knuckles or rotors
are required, the bill will be higher.
I drove my 1976 GMC Motorhome out of the factory in December 1975.
It now has 80,000 miles on it, and I have changed the front wheel
bearings three times. The hubs and knuckles are the original hubs
and knuckles, and they all measured within the above tolerances
the last time I changed the bearings. Proper preventive maintenance
saves a lot of time, money and grief.
5-8-99
Each of you may order your own OTC-927 from "The Tool Source",
Fred Keppers is your contact there via e-mail at: "FRED B
KEPPERS" TOOLSOURCEONLINE@CLEVELANDNET.COM, or via telephone
at 800-344-9777. Cost for the OTC-927 puller attachment is $75
plus postage of about $5.
The Push-Puller is designed, to quickly remove or install gears,
bearings, pulleys, couplings, sprockets, shafts, and other press-fitted
parts without damage to the part. A variety of adapters, attachments,
and legs may be used with the push-puller to apply either pushing
or pulling force.
Assembly
1. Consider how the tool will be used, and determine whether the
forcing screw will be pushing or pulling.
* If the forcing screw will be pushing (removing a gear
from a shaft):
a. Insert the forcing screw into the cross block with the forcing
nut and washer assembled below the cross block. See Figure 1.
b. Slide a leg assembly into each end of the cross block with
the sliding plates and nuts assembled above the cross block and
the washers assembled below the cross block. See Figure 1.
* If the forcing screw will be pulling (removing a shaft
from a housing):
a. Insert the forcing screw into the cross block with the forcing
nut and washer assembled above the cross block. See Figure 2.
b. Slide a leg assembly into each end of the cross block with
the nuts and washers assembled above the cross block and the sliding
plates assembled below the cross block. See Figure 2.
! Caution: To help prevent personal
injury caused by tool failure, the sliding plates MUST be assembled
on the opposite side of the cross block from the forcing nut.
2. Regularly clean and lubricate the forcing screw to ensure the correct operation of the tool.
5-10-99
Buy the Timken bearings from any of the regular sorces as long
as they assured you that they have .0095" of axial clearance.
when you receive them visually check them to ensure that the spacer
has that clearance etched on the bearing spacer provided for the
two matched bearings. don't mix bearing parts or you will be back
to square one.Gateway has since raised their prices from $77 a
set to I beleive $80
Cinnabar 1-800-720-2227
Buskirk 1-800-715-1133
Golby 1-800-872-1462
Gateway 1-800-654-0374
Alex sirum 941-763-1121
8-4-99
For all of you (54 of you)that ordered the puller for the front
wheel bearings, they will be finally finished the end of today.
I just got back from inspecting them. Took my front hub and bearing
assembly over and sampled several of the pullers to make sure
everything was as designed. They all worked flawlessly.
I think everyone will be pleased with the quality of the materials and finish. I believe this puller is stronger than anything currently on the market. As I said earlier it is made of a solid block of 4140 pre-hardened steel and than machined. the finish is just beautiful.
I should be able to start shipping them Monday the 9th.
Sorry this took so long but as I explained earlier my friend
was doing us a favor and he is in business to make money. He had
to run the big orders first. Will send a list of UPS tracking
numbers so everyone can track their shipment if they want.
8-4-99
The closest thing to this tool is the Winterfeldt tool for $500+.
The bearing puller that I designed is even stronger than the winterfeldt
tool We purchased 55 front wheel bearing pullers for $175 each.
A nice savings for netters.
8-5-99
Started with a 6' diameter 2" long piece of 4140 pre-hard
steel, which is very hard. cut it across its diameter, drilled
and tapped for outside cap screws, than turned the bottom in three
sections, turned the inside in three sections, drilled the 5/8"
rod holes, and polished everything.Than made the inserts and the
buttons separately. Lots of machine work even for a CNC.
But the tool is beautiful!
8-11-99
If there is enough interest my friend will make another 50 of them for the same price as before. There will be an extra $10 charge for the packing and shipping this time. The shipping averaged almost $9 each for them. The pullers averaged 9# each. The total this time would be $110 instead of $100. Still a bargain.
8-31-99
I had 68 bearing pullers manufactured and all are finally shipped
except the last 13.
Just thought of something after talking to another GMC'er today. I went through a lot of trouble and time designing the puller for manufacture by CNC and then prototyping and testing and finally packing and shipping. In addition I made a deal with the SPX Corp to get the OTC 927 at dealers cost of $75 instead of normal $115. I did not do it for the money as anyone that has seen the puller can testify to. We got them manufactured at cost.
I would expect anyone that no longer needs this tool to sell it to another GMC owner at no more than what you paid for it. I think that is only fair to everyone. I guess I would be upset if I saw one of my pullers on the market at a high price.
I had more orders for pullers than my friend had material for.
I have been asked by additional people if more can be made. They
can be but not in small quantities as the cost than becomes prohibitive.
If anyone else wants a puller we will have another batch made.
Cost is the same $100 for the puller but this time $10 for packing
and shipping.
9-6-99
As a professonal engineer, and former Metrologist, I have a tendency
to over engineer everything I do. But in the case of the GMC front
wheel bearings I am satisfied that there are no problems if they
are serviced with the correct bearings, greased correctly, and
assembled in within tolerance hubs and knuckles, and lastly pressed
on the hub in the correct manner. Past attempts at redesigning
the hubs and kuckles such as the wallace hub, in my opinion resulted
in expensive parts and a WEAKENED suspension.
The front wheel bearings are in fact a special bearing (hand etched with the axial clearance) even though they may appear to have the very same part numbers as a off the shelf Timken bearing. The correct GM front wheel bearing set is fitted with a spacer (no two are alike in my experience) such that the axial clearance is held to .0095". Why that clearance? Because General Motors Service Parts Operations Engineers (GMSPOE) did extensive tests and analysis of the many failures of early GMC motorhomes in 1989-90 and concluded that in a worse case scenario of a (small inside bearing diameter and largest tolerance hub(2.0020")) that the assembled axial clearance was reduced by as much as .007". They therefore had Timken design a new front wheel bearng set that had .0095" of axial clearance and 20% more load bearing capacity. And yes it is possible to have a similarly looking roller bearing with this increased load bearing capacity. How? Tighter tolerances, maybe diffent cone angles and thus longer rollers. I really have not compared the standard bearing with the new ones to see how they did it.
Lets get to the bottom line on all of this since that is what most netters want. We have beat this front wheel bearing problem to death and concluded long ago that there was nothing wrong with the GM system. Install the correct bearings, pack them correctly, use in tolerance hubs and knuckles, and you will have a trouble free hub. Don't do it and you are going to have trouble. The choice is yours.
9-6-99
The best bearing is a good, used,correct, for the application,
bearing that has been running well for some time. I would not
hesitate to pull a bearing that has been running well, clean it,
repack it and reinstall it with new seals for another 25K miles.
The only time that I would not do that is when I did not know
if the bearing was the correct one or did not know its origin.
Then I would replace it and continue on to remove them every 25K
mile and the whole routine again. Look at it this way. If you
have access to a bearing puller it pays for itself at the first
service. .You can than remove the bearing safely and reinstall
it as many times as you want. The puller that I am having made
has such close tolerances that there is no slop. The bearing can
be safely pulled since it is pulling on the inner race and not
the cages or outer race.
I finally got my Warner Bearing Puller today. Here's a picture of it.
It's got a very fine finish. Appears to be very high quality
workmanship. I'm pleased with it.
bdub
9-16-99 (First complaint, even if it is 2nd
hand.....didn't we know there'd be one?)
Recd this message from friend who had bearing failure at Sears
store which we had discussed previously. He decided to wait and
use my puller when it came. He wants to mill collet for tighter
fit. Any comments, suggestions?
Bill Satterfield
Borowed Bill Saterfeild's Warner brg puller. Did not work The collet halves have too much clearance Probably over an 1/8 inch.Kept slipping over the inner cone of the brg. My brg was in bad shape only had the inner cone left on the hub.Next step may be the machine shop.
Virgil
9-18-99
Everyone of the pullers we made went through a quality control
check before I shipped them. They were made in an ISO9002 compliant
facility,,which should tell give you an idea of why they look
so nice and are dimensionally correct in every respect. Everyone
of the pullers was identical within manufacturing tolerances which
is very tight.They were designed to fit the bearing with very
very tight tolerances.
Who ever used the tool did not know how to use it and I can guarantee that they left the grease seal under the bearing,never pushed it down so the puller could actually fit the, hub and outer bearing race as designed, and tried to tighten the two halves together which accounts for the problem they had, and the 1/8 inch space they had. When the two halves are tightened they will be snug with the outer bearing but you can still spin it on its shaft.
The puller is OK and nothing needs to be done to it. It will pull even the inner race off if that is all that is left.
Use it again.
9-18-99
Tom, could you give us a little more advice on how to avoid this
misuse, I don't quite follow this specific part above... I would
assume the seal would be pushed out of the way and then the two
halves WOULD be tightened, no?
(John Dolan)
9-18-99
Its simple. You have to push the bearing retainer all the way
to the bottom and then the seal far enough down so it does not
get caught in the puller halves. If the halves go tightly together
just by pushing with your hands then it is on right. If there
is any gaps it is not. That simple.
That puller is the strongest on the market. And is made to much closer tolerances than anything you can buy regardless of the price.
9-18-99
Checked the puller setup this morn and puller was installed correctly
Not over seal and both halves were firmly together. There was
so little of the old bearing left that the puller slipped over
the remnant and came off. Am not putting down puller, just stating
facts. I dont believe there is enough left of the bearing that
any type of puller would work. He is going to take hub to machine
shop to remove brng and check if it can be reused or will have
to be replaced. We pulled bearing on other side and it came off
very easily. Now the thingthat concerns me is that both bearings
were cinnabar, installed at the same time by same person. One
of them suffered meltdown, the other one was in good cond. They
had less than 25,000 mi (not much) and he had no warning that
there was any problem.
(Bill Satterfield)
12-31-99
Here's some good pictures of the Warner Puller assembled with
the OTC927.
Split Ring Split Ring bolted together
Complete
Assembly
Date: 27 Apr 2000 21:44:58 -0000
I am down to the last 22 Warner front wheel bearing pullers, from
the 53 that were manufactured last week. I have decided that it
is just too labor intensive to keep manufacturing them with all
the resultant packing, shipping and customs in the case of shpment
to Canada. To be fair to everyone concerned they will go to the
first 22 people that notify me and send a check for $200 which
includes shipping. I have also been notified that OTC will have
a $10 price increase for the OTC927 after tomorrow. I have reserved
22 more of them at the old price. I hope that the over 200 Warner
pullers that have been bought by netters all over the US will
go a long way to alleviating the front wheel bearing problems
that we used to have. This has been a great experience. Not a
day goes by that someone calls me with a question either on the
puller of front wheel bearings.
Thanks for the vote of confidence.
Date: 7 Jun 2000 19:19:04 -0000
The following shipments were made via UPS today. Thats the last
of the Warner bearing pullers. I have to admit that orders are
still coming in (over 10 so far),which causes a delima for me.
I had not planned to make anymore. I just have to lay out way
to much cash upfront $5500 plus cost of packing.
Date: 4 Jul 2000 20:56:20 -0000
Sometime in the very near future I will write up a procedure for
removing and reinstalling the front wheel bearings on the GMC
motorhome, including pictures of the areas I feel are important
and critical. The procedure will be written with a couple of goals
and caveats.
1. I believe if you properly service the front wheel bearings using the procedure I will outline, you will never have a bearing failure. Contrary to popular belief the front wheel knuckles, hubs and bearings are not weak and overloaded in this application. They have simply been abused by either no or improper maintenance., or improper lubrication.
2. The procedure must be able to be used on the road using the tools carried in the coach since the bearing puller was designed with that purpose in mind. We have owners travelling all over the continental US and Canada and they need the peace of mind of knowing they can pull the rotors in case of brake problems or repair the bearings if the need arises.
3. The procedure can be understood used in any GMC repair shop or by any mechanic using regular tools they have, giving them the procedures and the wheel bearing tool.
4. The procedure must be simple enough and explained clearly enough that the average GMC owner with tools can accomplish it.
5. The complete front wheel bearing tool kit must be compact and easily transported in the motorhome, whether the OTC927 or hydraulic version is used.
Date: 7 Jun 2000 19:56:05 -0000
Yesterday I shipped the last puller. I had informed everyone previously
that I was not going to make anymore. The price to manufacture
them was going up $20 so the total would have been $220 for the
set. I was reluctant to do that since I had agreed originally
to manufacture the set for less than $200. And boy this takes
a lot of time and energy to ride herd on the manufacturer and
than keep track of everything and pack them all up and UPS them.
My phone is now ringing constantly everyday with GMC owners
either asking questions about the puller ( many of them responding
to the GMC mart ad) asking for still more pullers. I am now getting
calls from Revcon owners and one cortez owner also. I am in a
quandry now. I am reluctant to lay out $6500 for the next batch
and than find out there is no more market for them.
I have to admit the last 50 went very fast however.
I need some opinions. Is there still a need and market for additional pullers?
I already have 10 more that want them and if I get 15 more I will order the next 50 if there is a positive response. I just hate to end up with that much money tied up for a long time.
Date: 15 Jun 2000 12:42:34 -0000
OK OK OK OK no more phone calls please on the issue of front wheel
bearing pullers. I give up. Would you guess I got phone calls
from a Revcon owner too?
I have put in an order for 50 more pullers and have been told they will be ready next week. The price has gone up a little as I expected and the complete tool will now cost $220 if the price of steel and wages does not go down(yeah sure who sees anything go down). I have touched base with my supplier of the OTC927 tool and they will give me the tool at the same price as before until the end of July. There was supposed to be a $20 increase for that to but because we have bought so many from them they got a concession from OTC to supply more at the same price.
That extra $20 also includes my cost now for the boxes and packing material. Those industrial boxes by the way are not cheap. Crazy world I guess. The price still includes shipping anywhere in the US. Canada is about $10 extra because of customs. I have to ship the OTC927 tool here and than reship it causing a double shipping cost. Suppliers are getting finicky about shipping to Canada until it becomes part of the US again they dont like the paperwork (lets see how many catch this).
Please tell your friends in the GMC clubs about this so we can get one into every coach. Can I stop then?
My little contribution to the restoration of the GMC motorhome
Date: 3 Aug 2000 06:45:41 -0000
I just suceeded in finding another distributer of the OTC927 puller
attachment after talking to another netter, who alerted me that
he has been buying them in quantity cheaper then I was paying.
I have to buy a large quantity of them to be able to save a
substantial amount. The new cost will allow me to sell the complete
bearing removal set which includes the split shells and the two
inserts and the OTC 927 for the old price of $200 which includes
shipping instead of the previous $220. I have decided to do it
since that was one of my original goals in 1999 when
this started to sell it at a price not to exceed $200.
The catch is that I have had to commit to buying these in quantity and shipped to me at a substantial cash outlay. This means that I will have to sell the puller complete to include the OTC927 and the split rings. The split shells and insert will no longer be sold separatly. To do otherwise might mean that I will get stuck with OTC927s that could not be sold. I hope everyone understands and it causes no one an inconvenience. I now have 65 complete sets in stock and the GMC mart will shortly reflect that price.
06/15/21
Dimentional drawings Thanks to George Beckstein. George's CAD files are available in two different formats.(8-12-21) STP and FD3